Aluminum Encased Power Resistors

Power Low Profile Aluminum Encased Resistors (AL) Preview

Wirewound Aluminum Encased Power Resistor - AL Series

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Token's flat core winding technology allows for wirewound heatsinkable aluminum housed wirewound resistors affording a very low profile, and superior thermal transfer characteristics when compared to conventional power wirewound resistors.

AL Low Profile Aluminum Encased Series is durable, vibration-proof, dissipates heat well and low temperature coefficient with resistance varying in direct proportion.

The product is easy to utilize and install, and suitable for a wide range applications. Applications include industrial machinery, load testing, electric power distribution, instruments, and automated control installations.

The AL Series is RoHS compliant and lead free. For non-standard technical requirements and custom special applications, please contact us to discuss the details.

Construction :

1. An aluminum encased consists of an alloy metal coil-type resistance element assembled into an aluminum enclosure.
2. After high-temperature anodization, the enclosure is filled with a special non-flammable cement paste and hardening.
3. Insulation is applied through a high-temperature process.
4. Since this component is embedded in the heat-proof cement, it is not affected by external mechanical force, and dusty environments.

Rugged Structure, Economic Price Aluminum Housed (ASQ) Dimensions

Rugged Structure, Economic Price Aluminum Housed (ASQ) Dimensions

Power Rating Dimensions (Unit: mm) Resistance Range(Ω) A B C D E 60W 100 13 100 90 30 0.1~10K 80W 130 19 100 116 42 0.1~10K 100W 130 19 100 116 42 0.1~10K 120W 130 19 100 116 42 0.1~10K 120W 182 19 100 172 42 0.1~10K

Low Profile, High Power Aluminum Encased (ASP) Dimensions

Low Profile, High Power Aluminum Encased (ASP) 60W - 150W Dimensions

Power Rating Dimensions (Unit: mm) Resistance Range(Ω) A B C D E 60W 100 75 85 8 100 0.1~10K 80W 120 95 105 8 100 0.1~10K 100W 120 95 105 8 100 0.1~10K 120W 150 125 135 8 100 0.1~10K 150W 215 190 200 8 100 0.1~10K

High Power with Heat Fin and Heat Sink Aluminum Encased (ASZ) Dimensions

High Power with Heat Fin and Heat Sink (ASZ) - A Type Dimensions High Power with Heat Fin and Heat Sink (ASZ) - B Type Dimensions
Power Rating	Dimensions (Unit: mm)							Resistance Range(Ω)
	W±1.5	H±1.5	L1±2	L2±2	D±0.5	L3±10	TYPE
40W	40	26	90	75	5.2	300	A	0.1~2K
60W	40	26	115	100	5.2	300	A	0.1~2K
80W	40	26	140	125	5.2	300	A	0.1~2K
100W	40	26	140	125	5.2	300	A	0.1~3K
120W	40	26	185	170	5.2	300	A	0.1~5K
150W	40	26	215	200	5.2	300	A	0.1~5K
200W	60	38	165	150	5.2	300	A	0.1~5K
250W	60	38	165	150	5.2	300	A	0.1~10K
300W	60	38	215	200	5.2	300	A	0.1~10K
400W	60	38	265	250	5.2	300	A	0.1~10K
500W	60	38	335	320	5.2	300	A	0.1~10K
600W	60	38	335	320	5.2	300	A	0.1~10K
800W	60	38	365	350	5.2	300	A	0.1~10K
1000W	44	76	335	320	5.2		B	0.1~10K
1200W	44	76	400	385	5.2		B	0.1~10K
1500W	44	76	500	485	5.2		B	0.1~10K
1800W	44	76	500	485	5.2		B	0.1~10K
2000W	44	76	550	535	5.2		B	0.1~10K

Notice: All dimensions might be changed or modified, please refer to last updating specification.

Wirewound Aluminum Encased (AL) Performance Specifications

Test Item	Test Mehods	Characteristics
Resistance tolerance	JIS-C-5202 5-1	Resistance Nominal Tolerance 1≤R 1>R ±5%(J) ±10%(K)
Temperature coefficient	JIS-C-5202 5-2	±400PPM/°C MAX
Power rating load	JIS-C-5202 5-4	ΔR/R≤ ±(0.5%+0.1Ω) Surface temperature up 350°C MAX
Short-term overload	JIS-C-5202 5-5 1000% rated power 5 seconds	Free of appearance or structural irregularity ΔR/R≤ ±(2%+0.1Ω)
Insulation resistance	JIS-C-5202 5-6 1000VDC	100MΩ min
Dielectric withstanding voltage	JIS-C-5202 5-7 2000VDC 1 minute	Free of appearance or structural irregularity ΔR/R≤ ±(0.1%+0.05Ω)
Terminal strength	JIS-C-5202 6-1 8kg 30 seconds	Free of appearance or structural irregularity
Resistor strength	JIS-C-5202 6-2 30kg 30 seconds	Free of appearance or structural irregularity
Vibration	JIS-C-5202 6-3 1.5m/m 10 ~ 50 ~ 10 Hz/min X-Y-Z 2 hours each	Free of appearance or structural irregularity Surface coating crack ΔR/R≤ ±(1%+0.05Ω)
Thermal shock	JIS-C-5202 7-3 Room temp 30 minutes ON-55°C 15 minutes OFF	Resistor free of structural irregularity ΔR/R≤±(2%+0.1Ω)
Humidity	JIS-C-5202 7-5 40°C 90%RH 240 hours	Free of appearance or structural irregularity Surface coating crack ΔR/R≤±(3%+0.1Ω)
Load life	JIS-C-5202 7-10 90 minutes ON - 30 minutes OFF, 500 hours	Free of appearance or structural irregularity Surface coating crack ΔR/R≤ ±(3%+0.1Ω)
Flame retardation	JIS-C-5202 7-13-3-2 100% - 600% rated power load	US UL-94 flame retardation test V-0 grade noncombustible
Remarks	1. Resistance and resistance tolerance were tested in-house with micro resistance meter. 2. Resistor coating refers to UL-certified data provided by supplier

Wirewound Aluminum Encased (AL) Order Codes