High Voltage Chip Resistors

(HVR)

Thick-Film Chip Resistors operate at high voltages Introduction

High Voltage Chip Resistors (HVR)
High Voltage Chip Resistors (HVR)
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New (HVR) High-voltage chip resistors deliver power ratings up to 4 KV. Token electronics has introduced a thick-film chip resistor series with wide resistance range from 10Ω to 100MΩ. The (HVR) series of surface mount resistors feature high-voltage operation in standard 0402, 0603, 0805, 1206, 2010 and 2512 package sizes, making them well ideal for automatic handling methods.

The (HVR) resistors offer high voltage, extended surge ratings. This pulse-withstanding chip resistors combine extended surge values with high-voltage ratings for high-power applications. The (HVR) series are designed for use in high-voltage power supplies, circuit protection devices, medical equipment (defibrillators), military equipment (night vision cameras, x-ray equipment), automotive industry, and High Pulse Equipments.

Token's (HVR) series features high grade alumina substrate wrap-around terminations with an electroplated nickel barrier (Ni) with Edge Electrode (NiCr), and either tin/lead or RoHS-compliant matte tin finish. In addition, the overall robust construction allows the chip resistor to operate in harsh, high-voltage environments.

The (HVR) series feature tolerances of ±1%, and ±5%. Continuous voltage ratings are rated up to 3 KV, with maximum overload voltage to 4 KV. Power ratings for the HVR02(0402), HVR03(0603), HVR05(0805), HVR06(1206), HVR0A(2010) and HVR12(2512) resistors are 1/16W, 1/10W, 1/8W, 1/4W, 1/2W and 1W, respectively, with an operating temperature range of -55°C to +155°C. Custom specifications are available.

The (HVR) series are available in taping packaging and RoHS compliant.
For non-standard technical requirements and special applications, please contact us with your specific needs.

Download Complete PDF Specification (423KB) Thick Film Chip High Voltage Resistors.

Features :

  1. Reduced size of final equipment
  2. Miniature size HVR02(0402) available
  3. Excellent performance at high voltage
  4. Higher component and equipment reliability
  5. Pb-free terminations meet RoHS requirments
  6. Thick film chips with highly reliable multiplayer electrode construction

Applications :

  1. Inverter, Converters
  2. Automatic Equipment Controller
  3. High-Voltage Power Pupplies, Circuit Protection Devices
  4. Medical Equipment (Defibrillators, High Pulse Equipment)
  5. Printer Equipment, Consumer Product, Outdoor Equipments
  6. Military Equipment (Night Vision Cameras, X-ray Equipment)

Construction (HVR)

High Voltage Chips (HVR) Construction
Thick Film High Voltage Chip (HVR) Construction

1 2 3 4 5 6 7 8 9
Alumina Substrate
Bottom Electrode (Ag)
Top Electrode (Ag-Pd)
Edge Electrode (NiCr)
Barrier Layer (Ni)
External Electrode (Sn)
Resistor Layer (RuO2/Ag)
Primary Overcoat (Glass)
Secondary Overcoat (Epoxy)

Dimensions (Unit: mm) (HVR)

High voltage surface Mount (HVR) Dimensions
High voltage surface Mount Chip (HVR) Dimensions
Codes L (Unit: mm) W (Unit: mm) T (Unit: mm) D1 (Unit: mm) D2 (Unit: mm)
HVR02 (0402) 1.00±0.05 0.50±0.05 0.35±0.05 0.20±0.10 0.20±0.10
HVR03 (0603) 1.60±0.10 0.80±0.10 0.45±0.10 0.30±0.20 0.30±0.20
HVR05 (0805) 2.00±0.10 1.25±0.10 0.55±0.10 0.35±0.20 0.40±0.20
HVR06 (1206) 3.10±0.10 1.55±0.10 0.55±0.10 0.50±0.25 0.50±0.20
HVR0A (2010) 5.00±0.20 2.50±0.15 0.55±0.10 0.60±0.25 0.50±0.20
HVR12 (2512) 6.35±0.20 3.20±0.15 0.55±0.10 0.60±0.25 0.50±0.20

Recommend Land Pattern (Unit: mm) (HVR)

Recommend Land Pattern (HVR)
Recommend Land Pattern (HVR)
Codes A B C
HVR02 (0402) 0.50 0.45 0.60±0.2
HVR03 (0603) 0.90 0.60 0.90±0.2
HVR05 (0805) 1.20 0.70 1.30±0.2
HVR06 (1206) 2.00 0.90 1.60±0.2
HVR0A (2010) 3.80 0.90 2.80±0.2
HVR12 (2512) 3.80 1.60 3.50±0.2

Standard Electrical Specifications (HVR)

Type Power Rating at 70°C Operating Temp. Range Max Operating Voltage Max Overloading Voltage Resistance Tolerance Resistance Range TCR
HVR02
(0402)
1/16W -55 ~ +155°C 100V 200V ±1.0%, ±5.0% 10Ω~1MΩ ±100PPM/°C
±1.0% 1.02MΩ~10MΩ ±200PPM/°C
±5.0% 1.1MΩ~20MΩ ±200PPM/°C
±5.0% 22MΩ~100MΩ ±400PPM/°C
HVR03
(0603)
1/10W -55 ~ +155°C 200V 400V ±1.0%, ±5.0% 10Ω~1MΩ ±100PPM/°C
±1.0% 1.02MΩ~10MΩ ±200PPM/°C
±5.0% 1.1MΩ~20MΩ ±200PPM/°C
±5.0% 22MΩ~100MΩ ±400PPM/°C
HVR05
(0805)
1/8W -55 ~ +155°C 400V 800V ±1.0%, ±5.0% 10Ω~1MΩ ±100PPM/°C
±1.0% 1.02MΩ~10MΩ ±200PPM/°C
±5.0% 1.1MΩ~20MΩ ±200PPM/°C
±5.0% 22MΩ~100MΩ ±400PPM/°C
HVR06
(1206)
1/4W -55 ~ +155°C 500V 1000V ±1.0%, ±5.0% 10Ω~1MΩ ±100PPM/°C
±1.0% 1.02MΩ~10MΩ ±200PPM/°C
±5.0% 1.1MΩ~20MΩ ±200PPM/°C
±5.0% 22MΩ~100MΩ ±400PPM/°C
HVR0A
(2010)
1/2W -55 ~ +155°C 2000V 3000V ±1.0%, ±5.0% 10Ω~1MΩ ±100PPM/°C
±1.0% 1.02MΩ~10MΩ ±200PPM/°C
±5.0% 1.1MΩ~20MΩ ±200PPM/°C
±5.0% 22MΩ~100MΩ ±400PPM/°C
HVR12
(2512)
1W -55 ~ +155°C 3000V 4000V ±1.0%, ±5.0% 10Ω~1MΩ ±100PPM/°C
±1.0% 1.02MΩ~10MΩ ±200PPM/°C
±5.0% 1.1MΩ~20MΩ ±200PPM/°C
±5.0% 22MΩ~100MΩ ±400PPM/°C

Note:
Operating Voltage=(P×R)1/2 or Max. operating voltage listed above, whichever is lower.
Overload Voltage=2.5×(P×R)1/2 or Max. overloading voltage listed above, whichever is lower.

Environmental Characteristics (HVR)

Power Derating Curve (HVR)
Power Derating Curve (HVR)
Item Specification Test Method
Tol. 1% Tol. 5%
Dry Heat ±(1%+0.05Ω) ±(1.5%+0.10Ω) At +155°C for 1000 hrs.
Endurance ±(2%+0.10Ω) ±(3%+0.10Ω) 70±2°C, Max. working voltage for 1000 hrs with 1.5 hrs “ON” and 0.5 hrs “OFF”.
Bending Strength ±(1%+0.05Ω) ±(1%+0.05Ω) Bending once for 5 seconds, 2010, 2512 sizes: 2mm, other sizes:3mm.
Short Time Overload ±(1%+0.05Ω) ±(2%+0.05Ω) RCWV*2.5 or Max Overloading Voltage , 5 seconds.
Damp Heat with Load ±(2%+0.10Ω) ±(3%+0.10Ω) 40±2°C, 90~95% R.H. Max. working voltage for 1000 hrs with 1.5 hrs “ON” and 0.5 hrs “OFF”.
Resistance to Soldering Heat ±(0.5%+0.05Ω) ±(1%+0.05Ω) 260±5°C for 10 seconds.
Rapld Change of Temperature ±(0.5%+0.05Ω) ±(1%+0.05Ω) -55°C to +155°C, 5 cycles.
Temperature Coefficient of Resistance AS Spec -55°C ~ +125°C, 25°C is the reference temperature.
Insulation Resistance ≥100 GΩ Max. overload voltage for 1 minute.
Solderability 95% Min. coverage 245±5°C for 3 seconds.
Voltage Proof No breakdown or flashover 1.42 times RCWV(RMS) for 1 minute.
Leaching Individual leaching area ≤5%
total leaching area ≤10%
260±5°C for 30 seconds.

Remark:
Reference Standards: IEC60115-1, 60068-2-58; JIS-C 5201-1.
Storage Temperature: 25±3°C; Humidity < 80%RH.