As electronic design engineers have increased the power density of their equipment, the demand for smaller surface mount single-chip circuit protection resistors has also increased. Token developed the PWR Series resistors to provide an economical alternative to bulky molded wirewound components or multi-chip solutions while saving both PC board space and manufacturing costs.
To meet the increased demand for the PWR Series resistors, Token has developed a series of pulse withstanding chip resistors with improved power ratings in reduced surface mounted sizes. Designated the PWR Series, the SMD resistors deliver up to 50 percent higher power ratings than conventional surface mount resistors - up to 1.5W in a standard 2512 size chip.
Token is able to boost this power rating up to 50 percent through a combination of proprietary power film materials and advanced manufacturing processes. The PWR Series Resistors are available in four standard sizes (0603, 0805, 1206, 1210, 2010 and 2512) with power ratings from 0.125W to 1.5W, and maximum operating voltage ratings for 100V to 500V. Resistance range is from 10 Ω to 20 MΩ, with tolerance tight to 0.5 percent. The PWR meets restriction of hazardous substances RoHS directive and RoHS compliance.
Along with the increased power ratings, the PWR Series resistors also feature high surge and high voltage ratings, making them extremely stable in demanding surge and pulse environments. The PWR Series chip resistors are specified for use in power supplies, circuit protection devices, portable battery chargers, motor controls and line-powered equipment.
Token will also produce devices outside these specifications to meet specific customer requirements, please contact our sales for more information.
Download complete pdf specification Chip Pulse Withstanding Resistors (PWR).
|
|||||||
Codes | L (Unit: mm) | W (Unit: mm) | T (Unit: mm) | D1 (Unit: mm) | D2 (Unit: mm) | Weight (g)/1000pcs | |
PWR03 (0603) | 1.60±0.10 | 0.80±0.10 | 0.45±0.10 | 0.30±0.20 | 0.30±0.20 | 2,042 | |
PWR05 (0805) | 2.00±0.10 | 1.25±0.10 | 0.50±0.10 | 0.35±0.20 | 0.40±0.25 | 4,368 | |
PWR06 (1206) | 3.10±0.10 | 1.55±0.10 | 0.55±0.10 | 0.50±0.25 | 0.50±0.20 | 8,947 | |
PWR13 (1210) | 3.10±0.10 | 2.60±0.15 | 0.55±0.10 | 0.50±0.25 | 0.50±0.20 | 15,959 | |
PWR10 (2010) | 5.00±0.10 | 2.50±0.15 | 0.55±0.10 | 0.60±0.25 | 0.50±0.20 | 24,241 | |
PWR12 (2512) | 6.35±0.10 | 3.10±0.15 | 0.55±0.10 | 0.60±0.25 | 0.50±0.20 | 39,448 |
|
||||
Codes | A (mm) | B (mm) | C (mm) | |
PWR03 (0603) | 0.90 | 0.60 | 0.90 | |
PWR05 (0805) | 1.20 | 0.70 | 1.30 | |
PWR06 (1206) | 2.00 | 0.90 | 1.60 | |
PWR13 (1210) | 2.00 | 0.90 | 2.80 | |
PWR10 (2010) | 3.80 | 0.90 | 2.80 | |
PWR12 (2512) | 3.80 | 1.60 | 3.50 |
Type | Power Rating at 70°C |
Operating Temp. Range | Max Operating Voltage | Max Overloading Voltage | Resistance Tolerance (%) |
Resistance Range (Ω) |
TCR PPM/°C |
PWR03 (0603) | 1/10W | -55 ~ +155°C | 50V | 100V | ±0.5% | 10Ω~294Ω | ±200 |
±1%, ±5% | 1Ω~294Ω | ±200 | |||||
±0.5%, ±1%, ±5% | 300Ω~1MΩ | ±100 | |||||
PWR05 (0805) | 1/8W | -55 ~ +155°C | 150V | 300V | ±0.5% | 10Ω~294Ω | ±200 |
±1%, ±5% | 1Ω~294Ω | ±200 | |||||
±0.5%, ±1%, ±5% | 300Ω~20MΩ | ±100 | |||||
PWR06 (1206) | 1/3W | -55 ~ +155°C | 200V | 400V | ±0.5% | 10Ω~20Ω | ±200 |
±1%, ±5% | 1Ω~20Ω | ±200 | |||||
±0.5%, ±1%, ±5% | 20.5Ω~20MΩ | ±100 | |||||
PWR13 (1210) | 1/2W | -55 ~ +155°C | 200V | 400V | ±0.5% | 10Ω~20Ω | ±200 |
±1%, ±5% | 1Ω~20Ω | ±200 | |||||
±0.5%, ±1%, ±5% | 20.5Ω~20MΩ | ±100 | |||||
PWR10 (2010) | 3/4W | -55 ~ +155°C | 400V | 800V | ±0.5% | 10Ω~20Ω | ±200 |
±1%, ±5% | 1Ω~20Ω | ±200 | |||||
±0.5%, ±1%, ±5% | 20.5Ω~20MΩ | ±100 | |||||
PWR12 (2512) | 1.5W | -55 ~ +155°C | 500V | 1000V | ±0.5% | 10Ω~20Ω | ±200 |
±1%, ±5% | 1Ω~20Ω | ±200 | |||||
±0.5%, ±1%, ±5% | 20.5Ω~20MΩ | ±100 |
Type | Power Rating at 70°C |
Operating Temp. Range | Max Operating Voltage | Max Overloading Voltage | Resistance Tolerance (%) |
Resistance Range (Ω) |
TCR PPM/°C |
PWR03 (0603) | 1/8W, 1/5W | -55 ~ +155°C | 50V | 100V | ±0.5% | 10Ω~294Ω | ±200 |
±1%, ±5% | 1Ω~294Ω | ±200 | |||||
±0.5%, ±1%, ±5% | 300Ω~1MΩ | ±100 | |||||
PWR05 (0805) | 1/4W | -55 ~ +155°C | 150V | 300V | ±0.5% | 10Ω~294Ω | ±200 |
±1%, ±5% | 1Ω~294Ω | ±200 | |||||
±0.5%, ±1%, ±5% | 300Ω~20MΩ | ±100 | |||||
PWR06 (1206) | 1/2W | -55 ~ +155°C | 200V | 400V | ±0.5% | 10Ω~20Ω | ±200 |
±1%, ±5% | 1Ω~20Ω | ±200 | |||||
±0.5%, ±1%, ±5% | 20.5Ω~20MΩ | ±100 | |||||
PWR10 (2010) | 1W | -55 ~ +155°C | 400V | 800V | ±0.5% | 10Ω~20Ω | ±200 |
±1%, ±5% | 1Ω~20Ω | ±200 | |||||
±0.5%, ±1%, ±5% | 20.5Ω~20MΩ | ±100 |
|
||||
Test Item | Specification | Test Method | ||
Short Time Overload | ±0.5% | JIS-C-5201-1 4.13 IEC-60115-1 4.13 RCWV*2.5 or Max Overloading Voltage whichever is lower for 5 seconds |
||
Leaching | Individual leaching area ≥5% Total leaching area ≥10% |
JIS-C-5201-1 4.18 IEC-60068-2-58 8.2.1 -55°C~155°C, 5 cycles |
||
Temperature Coefficient of Resistance | As Spec. | JIS-C-5201-1 4.8 IEC-60115-1 4.8 +25/-55/+25/+125/+25°C |
||
Load Life (Endurance) |
±(1%+0.05Ω) | JIS-C-5201-1 4.25 IEC-60115-1 4.25.1 RCWV, 70°C, 1.5 hours ON, 0.5 hours OFF, total 1000 hours |
||
Humidity (Steady State) (Damp Heat with Load) |
±(0.5%+0.05Ω) | JIS-C-5201-1 4.24 IEC-60115-1 4.24 40±2°C, 90~95%RH, RCWV 1.5 hours ON, 0.5 hours OFF, total 1000 hours |
||
Resistance to Dry Heat | ±0.5% | JIS-C-5202-7.2 96 hours @ +155°C without load |
||
Low Temperature Operation | ±0.5% | JIS-C-5202-7.1 1hour,-65°C followed by 45 minutes of RCWV |
||
Dry Heat | ±(0.5%+0.05Ω) | JIS-C-5201-1 4.23 IEC-60115-1 4.23.2 at +155°C for 1000 hrs. 2010, 2512 sizes: 2mm; Other sizes: 3mm |
||
Bending Strength | ±(1%+0.05Ω) | JIS-C-5201-1 4.33 IEC-60115-1 4.33 Bending once for 5 seconds. 2010, 2512 sizes: 2mm; Other sizes: 3mm |
||
Resistance to Soldering Heat | ±(0.5%+0.05Ω) | JIS-C-5201-1 4.18 IEC-60115-1 4.18 260±5°C, 10±1seconds |
||
Solderability | 95% min coverage | JIS-C-5201-1 4.17 IEC-60115-1 4.17 245°C±5°C for 3 seconds |
||
Dielectric Withstand Voltage (Voltage Proof) |
No breakdown or flashover | JIS-C-5201-1 4.7 IEC-60115-1 4.7 1.42 times Max. Operating Voltage for 1 minute |
||
Insulation Resistance | >10GΩ | JIS-C-5201-1 4.6 IEC-60115-1 4.6 Max. Overload Voltage for 1 minute |
|
|||
Note: | Lightning Surge of Pulse Withstanding Chip Resistors are tested in accordance with IEC 60 115-1 using both 10/700μs and 1.2/50μs pulse shapes. The limit of acceptance is a shift in resistance of less than 1% from the initial value. |
|
||
Note: | The single impulse graph is the result of 50 impulses of rectangular shape applied at one-minute intervals. The power applied was subject to the restrictions of the maximum permissible impulse voltage graph shown. The limit of acceptance was a shift in resistance of less than 1% from the initial value. |
|
|||
Note: | The continuous load graph was obtained by applying repetitive rectangular pulses where the pulse period was adjusted so that the average power dissipated in the resistor was equal to its rated power at 70°C. Again the limit of acceptance was a shift in resistance of less than 1% from the initial value. |
|
||||||||||
Codes | Packaging Quantity (KPcs) | Tape Width | Reel Diameter | ΦA (mm) | ΦB (mm) | ΦC (mm) | W (mm) | T (mm) | ||
PWR03 PWR05 PWR06 PWR13 |
Paper
|
5K | 8mm | 7 inch | 178.5±1.5 | 60+1/-0 | 13.0±0.2 | 9.0±0.5 | 12.5±0.5 | |
10K | 8mm | 10 inch | 254±1 | 100±0.5 | 13.0±0.2 | 9.0±0.5 | 13.5±0.5 | |||
20K | 8mm | 13 inch | 330±1 | 100±0.5 | 13.0±0.2 | 9.0±0.5 | 13.5±0.5 | |||
PWR10 PWR12 |
Embossed
|
4K | 12mm | 7 inch | 178.5±1.5 | 60+1/-0 | 13.0±0.5 | 13.0±0.5 | 15.5±0.5 | |
8K | 12mm | 10 inch | 250±1 | 62±0.5 | 13.0±0.2 | 12.5±0.5 | 16.5±0.5 |
|
|||||||||||
Codes | A (mm) | B (mm) | W (mm) | E (mm) | F (mm) | P0 (mm) | P1 (mm) | P2 (mm) | ΦD0 (mm) | T (mm) | |
PWR03 | 1.10±0.10 | 1.90±0.1 | 8.0±0.2 | 1.75±0.1 | 3.50±0.05 | 4.00±0.10 | 4.00±0.05 | 2.00±0.05 | 1.50+0.1,-0 | 0.70±0.1 | |
PWR05 | 1.60±0.10 | 2.40±0.2 | 8.0±0.2 | 1.75±0.1 | 3.50±0.05 | 4.00±0.10 | 4.00±0.05 | 2.00±0.05 | 1.50+0.1,-0 | 0.85±0.1 | |
PWR06 | 1.90±0.10 | 3.50±0.2 | 8.0±0.2 | 1.75±0.1 | 3.50±0.05 | 4.00±0.10 | 4.00±0.05 | 2.00±0.05 | 1.50+0.1,-0 | 0.85±0.1 | |
PWR13 | 2.90±0.10 | 3.50±0.2 | 8.0±0.2 | 1.75±0.1 | 3.50±0.05 | 4.00±0.10 | 4.00±0.05 | 2.00±0.05 | 1.50+0.1,-0 | 0.85±0.1 |
|
|||||||||||
Codes | A (mm) | B (mm) | W (mm) | E (mm) | F (mm) | P0 (mm) | P1 (mm) | P2 (mm) | ΦD0 (mm) | T (mm) | |
PWR10 | 2.8±0.10 | 5.5±0.10 | 12.0±0.3 | 1.75±0.1 | 5.5±0.05 | 4.00±0.10 | 4.00±0.1 | 2.00±0.05 | 1.50+0.1, -0 | 1.2+0 | |
PWR12 | 3.5±0.10 | 6.7±0.10 | 12.0±0.3 | 1.75±0.1 | 5.5±0.05 | 4.00±0.10 | 4.00±0.1 | 2.00±0.05 | 1.50+0.1, -0 | 1.2+0 |
Today's electronic devices are becoming smaller and smaller. The requirement, in particular, for pulse withstand capability is growing due to the need to protect sensitive modern electronic systems.
To meet this demand Token Electronics have designed a Pulse Withstanding Chip Resistor (PWR Series). The enhanced performance of the chips is made possible by the precise use of the best resistance inks and a closely controlled production process.
Application Notes:
Soldering Notes:
|
PWR | 05 | D | TR | C1 | W | 10R0 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
|
|
|
|
|
|
|
Resistance | 100Ω | 2.2KΩ | 10KΩ | 49.9KΩ | 100KΩ | 1MΩ |
Marking | 1000 | 2201 | 1002 | 4992 | 1003 | 1004 |
E24 code | 10 | 11 | 12 | 13 | 15 | 16 | 18 | 20 | 22 | 24 | 27 | 30 | 33 | 36 | 39 | 43 | 47 | 51 | 56 | 62 | 68 | 75 | 82 | 91 |
code | 02 | 03 | 04 | 06 | 07 | 08 | 09 | 10 | 11 | 13 | 14 | 15 | 16 | 17 | 19 | 20 | 21 | 22 | 23 | 24 | 25 | 26 | 27 |
E96 | 102 | 103 | 107 | 113 | 115 | 118 | 121 | 124 | 127 | 133 | 137 | 140 | 143 | 147 | 154 | 158 | 162 | 165 | 169 | 174 | 178 | 182 | 187 |
code | 28 | 29 | 31 | 32 | 33 | 34 | 35 | 36 | 37 | 38 | 39 | 40 | 41 | 42 | 43 | 44 | 45 | 46 | 47 | 48 | 49 | 50 | 51 |
E96 | 191 | 196 | 205 | 210 | 215 | 221 | 226 | 232 | 237 | 243 | 249 | 255 | 261 | 267 | 274 | 280 | 287 | 294 | 301 | 309 | 316 | 324 | 332 |
code | 52 | 53 | 54 | 55 | 56 | 57 | 58 | 59 | 60 | 61 | 62 | 63 | 64 | 65 | 66 | 67 | 68 | 69 | 70 | 71 | 72 | 73 | 74 |
E96 | 340 | 348 | 357 | 365 | 374 | 383 | 392 | 402 | 412 | 422 | 432 | 442 | 453 | 464 | 475 | 487 | 499 | 511 | 523 | 536 | 549 | 562 | 576 |
code | 75 | 76 | 77 | 78 | 79 | 80 | 81 | 82 | 83 | 84 | 86 | 87 | 88 | 89 | 90 | 91 | 92 | 93 | 94 | 95 | 96 | ||
E96 | 590 | 604 | 619 | 634 | 649 | 665 | 681 | 698 | 715 | 732 | 768 | 787 | 806 | 825 | 845 | 866 | 887 | 909 | 931 | 953 | 976 |
Code | A | B | C | D | E | F | X | Y |
Multiplier | 100 | 101 | 102 | 103 | 104 | 105 | 10-1 | 10-2 |